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1,133 case studies
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Intelligent Farming with ThingWorx Analytics
Intelligent Farming with ThingWorx Analytics
Intelligent Farming with ThingWorx Analytics
ThingWorx (PTC)
Z Farms was facing three challenges: costly irrigation systems with water as a limited resource, narrow optimal ranges of soil moisture for growth with difficult maintenance and farm operators could not simply turn on irrigation systems like a faucet.


Industries: Mining
Functions: Maintenance
Capabilities: Data Acquisition & ManagementFacility Climate ControlOverall Equipment Effectiveness
Software:
Services:
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp: Internet of Things Enables the Mine of the Future
Cisco
Goldcorp is committed to responsible mining practices and maintaining maximum safety for its workers. At the same time, the firm is constantly exploring ways to improve the efficiency of its operations, extend the life of its assets, and control costs. Goldcorp needed technology that can maximize production efficiency by tracking all mining operations, keep employees safe with remote operations and monitoring of hazardous work areas and control production costs through better asset and site management.


Industries: Mining
Functions: Logistics & Warehousing
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
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Wearables for Connected Workers
Wearables for Connected Workers
Wearables for Connected Workers
Intel
Together, Honeywell and Intel have developed a IoT proof of concept (PoC) for the Connected Worker. The Connected Worker can take many forms - factory laborer, mine worker, first responder, firefighters and more. For each environment and worker role, a different selection of sensors may be appropriate to provide the most meaningful IoT-fueled dataset to represent that individual worker asset. As with most IoT solutions, it is critical to avoid being overwhelmed by a steady stream of meaningless data. Rather, it is essential to send select actionable intelligence to the cloud for visualization and customized alert notifications. The downside is that data from individual wearable devices - if viewed independently - can potentially cause false alarms and contribute to inefficiencies in a manpower as a result. Fusing sensor technology with big data processing (hub/gateway), analytics - all in the cloud - is the key to improving local intelligence as well as remote visualization of actionable intelligence.


Industries: Equipment & Machinery
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementEnvironmental Health & SafetyRemote Access & Control
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System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
ABB
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.


Industries: Chemicals
Functions: Process Manufacturing
Capabilities: Energy ManagementOverall Equipment Effectiveness
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The Kellogg Company
The Kellogg Company
The Kellogg Company
Amazon Web Services
Kellogg keeps a close eye on its trade spend, analyzing large volumes of data and running complex simulations to predict which promotional activities will be the most effective. Kellogg needed to decrease the trade spend but its traditional relational database on premises could not keep up with the pace of demand.


Industries: Other
Functions: Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
Software:
Services:
Data Gathering Solution for Joy Global
Data Gathering Solution for Joy Global
Data Gathering Solution for Joy Global
ThingWorx (PTC)
Joy Global's existing business processes required customers to work through an unstable legacy system to collect mass volumes of data. With inadequate processes and tools, field level analytics were not sufficient to properly inform business decisions.


Industries: Heavy Vehicle
Functions: Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment EffectivenessPredictive Maintenance
Software:
Services:
Robot Saves Money and Time for US Custom Molding Company
Robot Saves Money and Time for US Custom Molding Company
Robot Saves Money and Time for US Custom Molding Company
ABB
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.


Industries: Equipment & Machinery
Functions: Discrete Manufacturing
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
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Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Intel
The vending industry is undergoing a sea change, taking advantage of new technologies to go beyond just delivering snacks to creating a new retail location. Intelligent vending machines can be found in many public locations as well as company facilities, selling different types of goods and services, including even computer accessories, gold bars, tickets, and office supplies. With increasing sophistication, they may also provide time- and location-based data pertaining to sales, inventory, and customer preferences. But at the end of the day, vending machine operators know greater profitability is driven by higher sales and lower operating costs.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
ABB
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.


Industries: Chemicals
Functions: Process Manufacturing
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
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A Cloud-based Machine Performance Assistant
A Cloud-based Machine Performance Assistant
A Cloud-based Machine Performance Assistant
Digital Factory (Siemens)
Printing International is building pad printing machinery to print on all kinds of plastics, glass, ceramics, porcelain, on caps and closures, medical devices and pharmaceuticals. 4 Key Project Requirements: • Transparency on machine performance • Worldwide service network • Remote support, contractual availability • IT security


Industries: Chemicals
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessRemote Access & Control
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Energy Saving & Power Monitoring System
Energy Saving & Power Monitoring System
Energy Saving & Power Monitoring System
Advantech
Recently a university in Taiwan was experiencing dramatic power usage increases due to its growing number of campus buildings and students. Aiming to analyze their power consumption and increase their power efficiency across 52 buildings, the university wanted to build a power management system utilizing web-based hardware and software. With these goals in mind, they contacted Advantech to help them develop their system and provide them with the means to save energy in the years to come.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Energy ManagementEnvironmental MonitoringOverall Equipment Effectiveness
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DeviceLynk Delivers Customized IIoT Solution
DeviceLynk Delivers Customized IIoT Solution
DeviceLynk Delivers Customized IIoT Solution
ThingWorx (PTC)
Previously to working with ThingWorx, DeviceLynk built an IIoT platform but found it lacked scalability. They needed something to capture and handle data from an unlimited amount of devices and customers.


Industries: Equipment & Machinery
Functions: Product Development
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
Software:
Services:
Leading Tools Manufacturer Transforms Operations with IoT
Leading Tools Manufacturer Transforms Operations with IoT
Leading Tools Manufacturer Transforms Operations with IoT
Cisco
Stanley Black & Decker required transparency of real-time overall equipment effectiveness and line productivity to reduce production line change over time.The goal was to to improve production to schedule, reduce actual labor costs and understanding the effects of shift changes and resource shifts from line to line.


Industries: Equipment & Machinery
Functions: Quality Assurance
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
Hardware:
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OneWireless Enabled Performance Guarantee Test
OneWireless Enabled Performance Guarantee Test
OneWireless Enabled Performance Guarantee Test
Honeywell
Tata Power's power generation equipment OEMs (M/s BHEL) is required to provide all of the instrumentation and measurement devices for conducting performance guarantee and performance evaluation tests. M/s BHEL faced a number of specific challenges in conducting PG tests: employing high-accuracy digital communications for instrumentation, shortening setup and dismantling time, reducing hardware required, making portable instrument setup, avoiding temporary cabling work and the material waste costs


Industries: Energy
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessQuality Assurance & Control
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Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.


Industries: Chemicals
Functions: Maintenance
Capabilities: Data Acquisition & ManagementData VisualizationOverall Equipment Effectiveness
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Cutting-edge Predictive Analytics for HIROTEC Group
Cutting-edge Predictive Analytics for HIROTEC Group
Cutting-edge Predictive Analytics for HIROTEC Group
ThingWorx (PTC)
Hirotec needed to ensure continuous operations and to minimize unplanned downtime in its manufacturing facilities. Unplanned downtime is costly and compromises Hirotec's ability to deliver its goods to customers on time.


Industries: Automotive
Functions: Maintenance
Capabilities: Data Acquisition & ManagementPredictive MaintenanceRemote Access & Control
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Software:
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PC Control Combines PLC with CNC
PC Control Combines PLC with CNC
PC Control Combines PLC with CNC
Beckhoff
Kraft Maschinenbau produces highly customized doors, requiring very flexible, mixed production of a large variety of components and products, down to batch size 1. This includes variations in frame size, materials, décors, seal types, and fittings.


Industries: Construction & Buildings
Functions: Discrete Manufacturing
Capabilities: Overall Equipment Effectiveness
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Remote Wellhead Monitoring
Remote Wellhead Monitoring
Remote Wellhead Monitoring
MOXA
Each wellhead was equipped with various sensors and meters that needed to be monitored and controlled from a central HMI, often miles away from the assets in the field. Redundant solar and wind generators were installed at each wellhead to support the electrical needs of the pumpstations, temperature meters, cameras, and cellular modules. In addition to asset management and remote control capabilities, data logging for remote surveillance and alarm notifications was a key demand from the customer. Terra Ferma’s solution needed to be power efficient, reliable, and capable of supporting high-bandwidth data-feeds. They needed a multi-link cellular connection to a central server that sustained reliable and redundant monitoring and control of flow meters, temperature sensors, power supply, and event-logging; including video and image files. This open-standard network needed to interface with the existing SCADA and proprietary network management software.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
Hardware:
Services:
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
ABB
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.


Industries: Automotive
Functions: Maintenance
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
Hardware:
Software:
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Asset Management and Predictive Maintenance
Asset Management and Predictive Maintenance
Asset Management and Predictive Maintenance
Litmus Automation
The customer prides itself on excellent engineering and customer centric philosophy, allowing its customer’s minds to be at ease and not worry about machine failure. They can easily deliver the excellent maintenance services to their customers, but there are some processes that can be automated to deliver less downtime for the customer and more efficient maintenance schedules.


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
Software:
Services:
Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Intel
Fleet managers are turning to predictive analytics to stay on top of maintenance and mitigate part failures before they happen. However, managing the large amount of new data generated by vehicle sensors is challenging.


Industries: Heavy Vehicle
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData VisualizationOverall Equipment Effectiveness
Hardware:
Software:
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Predictive Maintenance for Industrial Chillers
Predictive Maintenance for Industrial Chillers
Predictive Maintenance for Industrial Chillers
SmartLog
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Facility Climate ControlPredictive MaintenanceRemote Access & Control
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Services:
IoT System for Tunnel Construction
IoT System for Tunnel Construction
IoT System for Tunnel Construction
National Instruments
The Zenitaka Corporation ('Zenitaka') has two major business areas: its architectural business focuses on structures such as government buildings, office buildings, and commercial facilities, while its civil engineering business is targeted at structures such as tunnels, bridges and dams. Within these areas, there presented two issues that have always persisted in regard to the construction of mountain tunnels. These issues are 'improving safety" and "reducing energy consumption". Mountain tunnels construction requires a massive amount of electricity. This is because there are many kinds of electrical equipment being used day and night, including construction machinery, construction lighting, and ventilating fan. Despite this, the amount of power consumption is generally not tightly managed. In many cases, the exact amount of power consumption is only ascertained when the bill from the power company becomes available. Sometimes, corporations install demand-monitoring equipment to help curb the maximum power demanded. However, even in these cases, the devices only allow the total volume of power consumption to be ascertained, or they may issue warnings to prevent the contracted volume of power from being exceeded. In order to tackle the issue of reducing power consumption, it was first necessary to obtain an accurate breakdown of how much power was being used in each particular area. In other words, we needed to be able to visualize the amount of power being consumed. Safety, was also not being managed very rigorously. Even now, tunnel construction sites often use a 'name label' system for managing entry into the work site. Specifically, red labels with white reverse sides that bear the workers' names on both sides are displayed at the tunnel work site entrance. The workers themselves then flip the name label to the appropriate side when entering or exiting from the work site to indicate whether or not they are working inside the tunnel at any given time. If a worker forgets to flip his or her name label when entering or exiting from the tunnel, management cannot be performed effectively. In order to tackle the challenges mentioned above, Zenitaka decided to build a system that could improve the safety of tunnel construction as well as reduce the amount of power consumed. In other words, this new system would facilitate a clear picture of which workers were working in each location at the mountain tunnel construction site, as well as which processes were being carried out at those respective locations at any given time. The system would maintain the safety of all workers while also carefully controlling the electrical equipment to reduce unnecessary power consumption. Having decided on the concept, our next concern was whether there existed any kind of robust hardware that would not break down at the construction work site, that could move freely in response to changes in the working environment, and that could accurately detect workers and vehicles using radio frequency identification (RFID). Given that this system would involve many components that were new to Zenitaka, we decided to enlist the cooperation of E.I.Sol Co., Ltd. ('E.I.Sol') as our joint development partner, as they had provided us with a highly practical proposal.


Industries: Construction & Buildings
Functions: Quality Assurance
Capabilities: Asset Tracking & MonitoringEnvironmental Health & SafetyEnvironmental Monitoring
Hardware:
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Integral Plant Maintenance
Integral Plant Maintenance
Integral Plant Maintenance
Siemens
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).


Industries: Automotive
Functions: Discrete Manufacturing
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
Hardware:
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Services:
Improving Production Line Efficiency with Ethernet Micro RTU Controller
Improving Production Line Efficiency with Ethernet Micro RTU Controller
Improving Production Line Efficiency with Ethernet Micro RTU Controller
MOXA
Moxa was asked to provide a connectivity solution for one of the world's leading cosmetics companies. This multinational corporation, with retail presence in 130 countries, 23 global braches, and over 66,000 employees, sought to improve the efficiency of their production process by migrating from manual monitoring to an automatic productivity monitoring system. The production line was being monitored by ABB Real-TPI, a factory information system that offers data collection and analysis to improve plant efficiency. Due to software limitations, the customer needed an OPC server and a corresponding I/O solution to collect data from additional sensor devices for the Real-TPI system. The goal is to enable the factory information system to more thoroughly collect data from every corner of the production line. This will improve its ability to measure Overall Equipment Effectiveness (OEE) and translate into increased production efficiencies. System Requirements • Instant status updates while still consuming minimal bandwidth to relieve strain on limited factory networks • Interoperable with ABB Real-TPI • Small form factor appropriate for deployment where space is scarce • Remote software management and configuration to simplify operations


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
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IoT Transforming Agribusiness
IoT Transforming Agribusiness
IoT Transforming Agribusiness
SAP
In order to achieve its goal of increasing agricultural yield in Brazil, Stara had the following objectives: • Establish technically robust operations for SAP® SuccessFactors® solutions • Increase technical stability • Improve performance and business throughput • Introduce efficient maintenance of software after the going-live event


Industries: Mining
Functions: Maintenance
Capabilities: Quality Assurance & Control
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IoT-based Fleet Intelligence Innovation
IoT-based Fleet Intelligence Innovation
IoT-based Fleet Intelligence Innovation
Tata Communications
Speed to market is precious for DRVR, a rapidly growing start-up company. With a business model dependent on reliable mobile data, managers were spending their lives trying to negotiate data roaming deals with mobile network operators in different countries. And, even then, service quality was a constant concern.


Industries: Equipment & Machinery
Functions: Logistics & Warehousing
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Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Schneider Electric
Hendrick Motorsports wanted to coordinate information across 6 warehouses, track usage of approximately 150 components on each car and get the system up and running within four months.


Industries: Automotive
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementInventory Management
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Industry 4.0 and Smart Manufacturing
Industry 4.0 and Smart Manufacturing
Industry 4.0 and Smart Manufacturing
Bright Wolf
A potent innovator of filtration technology, the company had little experience with information technology, and no in-house expertise for bringing digital products to market. The company needed an information technology partner with deployment experience spanning industrial hardware, protocols, and the cloud to assist in their journey to becoming a connected products solution provider.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
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Powering Smart Home Automation solutions with IoT for Energy conservation
Powering Smart Home Automation solutions with IoT for Energy conservation
Powering Smart Home Automation solutions with IoT for Energy conservation
Saviant
Many industry leaders that offer Smart Energy Management products & solutions face challenges including:How to build a scalable platform that can automatically scale-up to on-board ‘n’ number of Smart home devicesData security, solution availability, and reliability are the other critical factors to deal withHow to create a robust common IoT platform that handles any kind of smart devicesHow to enable data management capabilities that would help in intelligent decision-making


Industries: Construction & Buildings
Functions: Maintenance
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