A leading manufacturing company specialized in packaging films production implements Altizon’s Datonis Mint, a smart IoT solution to reduce quality degradation.
Learn how Altizon’s Datonis MInt –Manufacturing Intelligence solution helped company’s packaging films division analyze critical machines parameters settings and establish a correlation with film production quality.
In the ‘packaging film’ manufacturing process, the films are finally wound downstream on a ‘winder’ machine and slit to order on a ‘slitting’ machine. The solution demanded an ability to process historical machine data and establish requiredcorrelation between machine settings and production output. The deployed solution helped collect historical performance data. It gave the quality team the ability to monitor critical machine settings parameters, ascertain that they are in statistical control, and eventually correlate the process and machine data with different types of quality failures. The solution (Datonis MInt) also helped to identify critical to quality parameters from thirty parameters to two (pressure and tension) using correlation analytics. A prescriptive quality model was built based on the collected data to recommend the machine settings for the product configuration for every new order. This helped reduce quality degradation and achieve predictable quality.