Johnson Controls > Case Studies > Chilled Water System Brings Quick ROI

Chilled Water System Brings Quick ROI

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 Chilled Water System Brings Quick ROI - IoT ONE Case Study
Applicable Industries
  • Construction & Infrastructure
Applicable Functions
  • Process Manufacturing
The Customer
Newpark Mats & Integrated Services
About The Customer
Newpark Mats & Integrated Services provides leading edge matting solutions and well site construction services to the oil and gas industry. Newpark is the largest, most experienced manufacturer of heavy-duty composite matting systems in the world.
The Challenge

To increase production and meet growing demand, Newpark Mats & Integrated Services (NMIS) needed a faster and more consistent source of chilled water. Without the internal resources to design or install a chilled water system to support a custom process, NMIS turned to Johnson Controls under tight schedule for a turnkey solution.

The Solution

The Johnson Controls solution included the installation of a 527 ton YORK air-cooled chiller, an expansion tank and a controller. The expansion tank allows for water to be chilled and stored, prior to production. The control system measures the water temperature and optimizes chiller performance by modulating the chiller usage accordingly. Hardware Components - YORK YCAV 527t AC - expansion tank - Digital controls - YORK YCAS 440t AC Software Components - a control system

Data Collected
Asset Utilization, Device Diagnostic Status, Maintenance Requirements, Production Efficiency, Water Temperature
Operational Impact
  • [Efficiency Improvement - Maintenance]
    Real-time status reports enable maintenance personnel to remotely diagnose the status of a device.
  • [Efficiency Improvement - Productivity]
    Large quantity production with less fluctuation was enabled in their manufacturing process.
Quantitative Benefit
  • Johnson Controls installed a rental chiller, which allowed NMIS to increase production capacity after just 30 days, and meet the high demand for product.

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