Enabling RCM & TPM for Energy Sector
Technology Category
- Functional Applications - Computerized Maintenance Management Systems (CMMS)
- Platform as a Service (PaaS) - Device Management Platforms
Applicable Industries
- Renewable Energy
Applicable Functions
- Business Operation
Use Cases
- Machine Condition Monitoring
About The Customer
A Solar Cell Manufacturer with 2 factories, more than 40 engineers, integrated with OA (Office Automation) & ERP(Enterprise Resources Planning) Purchasing Process.
The Challenge
The customer company need a centric-view of all equipment & assets, so as to enable RCM (Reliability-Centered Maintenance) and TPM (Total Productive Maintenance) process. The customer's goal is to fully utilize the life-cycle of equipment and thus improving their OEE (Overall Equipment Effectiveness).
The Solution
The customer engaged Shanghai Rockbay Information Technology and its GWG Equipment Maintenance System solution to perform plant maintenance and MRO (Maintenance, Repair, Operations) system. GWG concentrated on plant maintenance & equipment operating status management. The application visualized equipment status as well as master data including functional location, equipment’s, parts, FMEA records, maintenance bill of material etc. The application was also integrated with several customised maintenance process, which served as data warehouse for business analytics. The applications recorded every failure, incident, maintenance, status checking and other related information. System Functions: • Equipment Profile and Structure Facility & Factory • Plan & Work Order • Maintenance Processes • Parts Inventory • Analysis & Report Technology Deployed: GWG Equipment Maintenance System
Data Collected
Maintenance Requirements, Number Of Connected Devices, Operation Performance, Overall Equipment Effectiveness, Product Lifecycle
Operational Impact
Quantitative Benefit
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