Energy monitoring and management
Technology Category
- Analytics & Modeling - Real Time Analytics
- Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
- Food & Beverage
- Metals
- Paper & Pulp
- Plastics
Applicable Functions
- Facility Management
- Maintenance
Use Cases
- Energy Management System
Services
- Data Science Services
- Hardware Design & Engineering Services
- Software Design & Engineering Services
- System Integration
About The Customer
A steel fabrication plant processing sheet metal, plates and beams through plasma cutting, metal shaping, metal forming, pull-through welding and shot-blasting / painting processes.
The Challenge
Steel fabrication plant processing 160MT to 200MT of steel per month.
Plant wants to reduce spend on electricity. Evaluated solar panels, but project dropped due to ROI period.
Plant has APFCRs to maintain a high Power Factor.
The Solution
Dataranya has proposed energy monitoring & targeting.
Sub-meter individual machine-groups to level-load maximum demand, benchmark machine-group.
Check feasibility to shuffle energy-intensive operations between day shift & night shift.
Alerts to notify plant manager upon reaching contracted demand’s threshold consumptions (eg. 80%, 90% of contracted demand from Utilities).
Data Collected
Asset Utilization, energy consumption
Operational Impact
Quantitative Benefit
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