Dataranya Solutions Pvt Ltd > Case Studies > Energy monitoring and management

Energy monitoring and management

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 Energy monitoring and management - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
  • Food & Beverage
  • Metals
  • Paper & Pulp
  • Plastics
Applicable Functions
  • Facility Management
  • Maintenance
Use Cases
  • Energy Management System
  • Data Science Services
  • Hardware Design & Engineering Services
  • Software Design & Engineering Services
  • System Integration
About The Customer

A steel fabrication plant processing sheet metal, plates and beams through plasma cutting, metal shaping, metal forming, pull-through welding and shot-blasting / painting processes.

The Challenge

Steel fabrication plant processing 160MT to 200MT of steel per month.

Plant wants to reduce spend on electricity. Evaluated solar panels, but project dropped due to ROI period.

Plant has APFCRs to maintain a high Power Factor.

The Solution

Dataranya has proposed energy monitoring & targeting.

Sub-meter individual machine-groups to level-load maximum demand, benchmark machine-group.

Check feasibility to shuffle energy-intensive operations between day shift & night shift.

Alerts to notify plant manager upon reaching contracted demand’s threshold consumptions (eg. 80%, 90% of contracted demand from Utilities).


Data Collected
Asset Utilization, energy consumption
Operational Impact
  • [Cost Reduction - Energy]

    Monitor energy consumption patterns. Identify opportunities to improve energy utilisation. Optimise spend on energy.

Quantitative Benefit
  • Cost reduction.

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